Finite Element Modeling of Coating Thickness Using Heat Transfer Method
dc.contributor.author | Li, Yafeng | |
dc.contributor.author | Dhulipalla, Anvesh | |
dc.contributor.author | Zhang, Jian | |
dc.contributor.author | Park, Hye-Yeong | |
dc.contributor.author | Jung, Yeon-Gil | |
dc.contributor.author | Koo, Dan Daehyun | |
dc.contributor.author | Zhang, Jing | |
dc.contributor.department | Mechanical and Energy Engineering, School of Engineering and Technology | en_US |
dc.date.accessioned | 2022-02-01T19:06:32Z | |
dc.date.available | 2022-02-01T19:06:32Z | |
dc.date.issued | 2021-01 | |
dc.description.abstract | A new heat transfer based finite element model is proposed to simulate coating thickness in the electron-beam physical vapor deposition (EB-PVD) process. The major advantage of the proposed model is that it is much computationally efficient than the traditional ray-tracing based model by about two orders of magnitude. This is because the Gaussian distribution heating source has the same profile as the cosine relation used in the ray-tracing method. Firstly, the model simulates the temperature profile of a metal substrate heated by a heating source with a Gaussian distribution. Then using a calibrated conversion process, the temperature profile is converted to corresponding coating thickness. The model is successfully demonstrated by three validation cases, including a stationary disk, a stationary cylinder, and a rotary three-pin component. The predicted coating thicknesses in the validation cases are in good agreement with either the ray-tracing based analytical solution or experimental data. After its validation, the model is applied to a rotary turbine blade to predict its coating thickness distribution. In summary, the model is capable to simulate coating thickness in complex shaped parts. | en_US |
dc.eprint.version | Author's manuscript | en_US |
dc.identifier.citation | Li, Y., Dhulipalla, A., Zhang, J., Park, H.-Y., Jung, Y.-G., Koo, D. D., & Zhang, J. (2021). Finite element modeling of coating thickness using heat transfer method. CIRP Journal of Manufacturing Science and Technology, 32, 249–256. https://doi.org/10.1016/j.cirpj.2021.01.005 | en_US |
dc.identifier.uri | https://hdl.handle.net/1805/27640 | |
dc.language.iso | en | en_US |
dc.publisher | Elsevier | en_US |
dc.relation.isversionof | 10.1016/j.cirpj.2021.01.005 | en_US |
dc.relation.journal | CIRP Journal of Manufacturing Science and Technology | en_US |
dc.rights | Publisher Policy | en_US |
dc.source | Author | en_US |
dc.subject | coating | en_US |
dc.subject | thickness prediction | en_US |
dc.subject | modeling | en_US |
dc.title | Finite Element Modeling of Coating Thickness Using Heat Transfer Method | en_US |
dc.type | Article | en_US |