Mechanical & Energy Engineering Department Theses and Dissertations

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Au nanoparticle assembly on cnts using flash induced solid-state dewetting
(2015-04-28) Kulkarni, Ameya; Ryu, Jong Eun; Agarwal, Mangilal; Xie, Jian; Cheng, Ruihua
Carbon Nanotubes (CNTs) are used extensively in various applications where substrate are required to be possessing higher surface area, porosity and electrical and thermal conductivity. Such properties can be enhanced to target a particular gas and biochemical for efficient detection when CNT matrix is functionalized with Nanoparticles (NPs). Conventional functionalization involves harsh oxidation repeated washing, filtration and sonication, which induce defects. The defects lead to hindered mobility of carriers, unwanted doping and also fragmentation of the CNTs in some cases. In this document we demonstrate functionalization of CNT with Au nanoparticles on a macro scale under dry and ambient condition using Xenon ash induced solid-state dewetting. A sputtered thin film was transformed into nanoparticles which were confirmed to be in a state of thermodynamic equilibrium. We worked on 3 nm, 6 nm, 9 nm, 15 nm, 30 nm initial thickness of thin films. Xenon ash parameters of energy, number of pulse, duration of pulse, duration of gap between consecutive pulses were optimized to achieve complete dewetting of Au thin films. 3 nm deposition was in the form of irregular nano-islands which were transformed into stable nanoparticles with a single shot of 10 J/cm2 of 2 ms duration. 6 nm and 9 nm deposition was in form of continues film which was also dewetted into stable nanoparticles with a single pulse but with an increased energy density of 20 J/cm2 and 35 J/cm2 respectively. In case of 15 nm and 30 nm deposition the thin film couldn't be dewetted with a maximum energy density of 50 J/cm2, it was observed that 3 and 4 pulses of 2 ms pulse duration and 2 ms gap duration with an energy density of 50 J/cm2 were required to completely dewet the thicker films. However irregularity was induced in the sizes of the NPs due to Ostwald ripening phenomenon which causes smaller particle within a critical difiusion length to combine and form a larger particle during or after dewetting process. For comparison, the Au thin films were also dewetted by a conventional process involving annealing of samples until the thin film was fully transformed into NPs and the size of NPs seized to grow. Scanning electron microscope (SEM) was used to characterize the samples. Thermodynamic stability of the particles was confirmed with statistical analyses of size distribution after every additional pulse.
Carbon Fiber Reinforced Lithium-Ion Battery Composites with Higher Mechanical Strength: Multifunctional Power Integration for Structural Applications
(2021-08) Jadhav, Mayur Shrikant; Agarwal, Mangilal; Dalir, Hamid; Zhang, Jing
This study proposes and evaluates a multi-functional carbon fiber reinforced composite with embedded Lithium-ion battery for its structural integrity concept. The comparison of versatile composite structures manufactured conventionally, air-sprayed and electrospun multi walled carbon nano tubes in order to discover a better packaging method for incorporating lithium-ion batteries at its core is determined. In the electrospinning process recognized globally as a flexible and cost-effective method for generating continuous Nano filaments. It was incorporated exactly on the prepreg surface to obtain effective inter-facial bonding and adhesion between the layers. The mechanical and physical properties of carbon fiber reinforced polymers (CFRP) with electrospun multi walled carbon nano tubes (CNTs) have evidenced to possess higher mechanical strength incorporated between the layers of the composite prepreg than the traditional CFRP prepreg composite, At the same time the air sprayed CFRP with CNTs offers mechanical strength more than the traditional CFRP prepreg but lesser than the electrospun. This can be a design consideration from the economic feasibility viewpoint. They also contribute to efficient load transfer and structural load bearing implementation without compromising the chemistry of battery. The design validation, manufacture methods, and experimental characterization (mechano-electrical) of Multi-functional energy storage composites (MESCs) are examined. Experimental results on the electrochemical characterization reveal that the MESCs show comparable performance to the standard lithium-ion pouch cells without any external packaging and not under any loading requirements. The mechanical performance of the MESC cells especially electrospun CFRP is evaluated from three-point bending tests with the results demonstrating significant mechanical strength and stiffness compared to traditional pouch cells and conventional, air-sprayed CFRP and at lowered packaging weight and thickness. This mechanical robustness of the MESCs enable them to be manufactured as energy-storage devices for electric vehicles.
Design and Fabrication of High Capacity Lithium-Ion Batteries using Electro-Spun Graphene Modified Vanadium Pentoxide Cathodes
(2019-08) Ahmadian, Amirhossein; Agarwal, Mangilal; Xie, Jian; Dalir, Hamid
Electrospinning has gained immense interests in recent years due to its potential application in various fields, including energy storage application. The V2O5/GO as a layered crystal structure has been demonstrated to fabricate nanofibers with diameters within a range of ~300nm through electrospinning technique. The porous, hollow, and interconnected nanostructures were produced by electrospinning formed by polymers such as Polyvinylpyrrolidone (PVP) and Polyvinyl alcohol (PVA), separately, as solvent polymers with electrospinning technique. In this study, we investigated the synthesis of a graphene-modified nanostructured V2O5 through modified sol-gel method and electrospinning of V2O5/GO hybrid. Electrochemical characterization was performed by utilizing Arbin Battery cycler, Field Emission Scanning Electron Microscopy (FESEM), X-ray powder diffraction (XRD), Thermogravimetric analysis (TGA), Mercury Porosimetry, and BET surface area measurement. As compared to the other conventional fabrication methods, our optimized sol-gel method, followed by the electrospinning of the cathode material achieved a high initial capacity of 342 mAh/g at a high current density of 0.5C (171 mA/g) and the capacity retention of 80% after 20 cycles. Also, the prepared sol-gel method outperforms the pure V2O5 cathode material, by obtaining the capacity almost two times higher. The results of this study showed that post-synthesis treatment of cathode material plays a prominent role in electrochemical performance of the nanostructured vanadium oxides. By controlling the annealing and drying steps, and time, a small amount of pyrolysis carbon can be retained, which improves the conductivity of the V2O5 nanorods. Also, controlled post-synthesis helped us to prevent aggregation of electro-spun twisted nanostructured fibers which deteriorates the lithium diffusion process during charge/discharge of batteries.
Design and Optimization: Multi-Needle Electrospun MWCNTS/EPOXY Nanofiber Scaffolds for High Volume Production to Enhance Physical and Mechanical Properties of CFRP
(2021-12) Habarakada Liyanage, Asel; Dalir, Hamid; Agarwal, Mangilal; Tovar, Andres
Electrospinning is the process of ejecting a polymer melt or solution through a nozzle in the presence of a high-voltage electric field, which causes it to coalesce into a continuous filament with anywhere from a micron to submicron diameter, depending on the materials spun and experimental conditions. This process has gained vast attention because of its versatility, low cost, and ease of processing, leading to a huge demand for translating electrospinning experiments out of the laboratory and into commercialized production, and researchers have been thoroughly investigating scaling-up and fulfilling industrial production requirements in terms of throughput, accuracy, and formation of uniform coverage across a multi-nozzle system with vertical spinning. Our research group previously has developed the fabrication and characterization of submicron carbon nanotube (CNT)–epoxy nanocomposite filaments through an electrospinning process via a single nozzle, horizontal spray process. This is particularly challenging for multi-nozzle systems because each nozzle generates its own standing electric field, leading to electric field gaps (and consequently areas of no coverage) between horizontal nozzles regardless of their spacing. Here in this study, we introduce the scale-up fabrication procedure to identify the most efficient way to address the large volume processing, reproducibility and accuracy, and safety of electrospinning. The electric fields of the experimental multi-nozzle setups were simulated using COMSOL Multiphysics® software to understand the induced surface charges that cause the Taylor cone of the Epoxy/CNT solution to drop on the tip of the nozzles. The electrospinning parameters were also optimized for the multi-nozzle system and analyzed with simulated data to improve stability and fabricate smaller diameter fibers.
Development of a Sensor System for Rapid Detection of Volatile Organic Compounds in Biomedical Applications
(2021-12) Angarita Rivera, Paula Andrea; Agarwal, Mangilal; Dalir, Hamid; Anwar, Sohel
Volatile organic compounds (VOCs) are endogenous byproducts of metabolic pathways that can be altered by a disease or condition, leading to an associated and unique VOC profile or signature. Current methodologies for VOC detection include canines, gas chromatography-mass spectrometry (GC-MS), and electronic nose (eNose). Some of the challenges for canines and GC-MS are cost-effectiveness, extensive training, expensive instrumentation. On the other hand, a significant downfall of the eNose is low selectivity. This thesis proposes to design a breathalyzer using chemiresistive gas sensors that detects VOCs from human breath, and subsequently create an interface to process and deliver the results via Bluetooth Low Energy (BLE). Breath samples were collected from patients with hypoglycemia, COVID-19, and healthy controls for both. Samples were processed, analyzed using GC-MS, and probed through statistical analysis. A panel of 6 VOC biomarkers distinguished between hypoglycemia (HYPO) and Normal samples with a training AUC of 0.98 and a testing AUC of 0.93. For COVID-19, a panel of 3 VOC biomarkers distinguished between COVID-19 positive symptomatic (COVID-19) and healthy Control samples with a training area under the curve (AUC) of receiver operating characteristic (ROC) of 1.0 and cross-validation (CV) AUC of 0.99. The model was validated with COVID-19 Recovery samples. The discovery of these biomarkers enables the development of selective gas sensors to detect the VOCs. Polyethylenimine-ether functionalized gold nanoparticle (PEI-EGNP) gas sensors were designed and fabricated in the lab and metal oxide (MOX) semiconductor gas sensors were obtained from Nanoz (Chip 1: SnO2 and Chip 2: WO3). These sensors were tested at different relative humidity (RH) levels and VOC concentrations. The contact angle which measures hydrophobicity was 84° and the thickness of the PEI-EGNP coating was 11 µ m. The PEI-EGNP sensor response at RH 85% had a signal 10x higher than at RH 0%. Optimization of the MOX sensor was performed by changing the heater voltage and concentration of VOCs. At RH 85% and heater voltage of 2500 mV, the performance of the sensors increased. Chip 2 had higher sensitivity towards VOCs especially for one of the VOC biomarkers identified for COVID-19. PCA distinguished VOC biomarkers of HYPO, COVID-19, and healthy human breath using the Nanoz. A sensor interface was created to integrate the PEI-EGNP sensors with the printed circuit board (PCB) and Bluno Nano to perform machine learning. The sensor interface can currently process and make decisions from the data whether the breath is HYPO (-) or Normal (+). This data is then sent via BLE to the Hypo Alert app to display the decision.
Development of Chemiresistor Based Nanosensors to Detect Volatile Cancer Biomarkers
(2019-05) Vij, Shitiz; Agarwal, Mangilal; Anwar, Sohel; Towar, Andres
Researchers have shown links between various hydrocarbons and carbonyl compounds and diseases, such as cancer using exhaled breath analysis through gas chromatography/mass spectroscopy (GC/MS) analysis of volatile organic compounds (VOCs). Trained canines can detect these VOCs and can differentiate a patient suffering from cancer from a healthy control patient. In this project, an attempt has been made to develop highly sensitive sensors for the detection of low concentrations of aldehyde VOCs, such as nonanal, using conductive polymer composites (CPCs) and functionalized gold nanoparticles (f-GNPs). Facile methods have been used to enhance the sensitivity and cross-selectivity of the fabricated sensors towards nonanal. Interdigitated electrodes (IDEs) are fabricated through a photolithography process. Sensors of PEI/carbon black (CB) composite were developed via spin-coating of the material followed by the heat treatment process. Sensors of 1-Mercapto-(triethylene glycol) methyl ether functionalized GNPs are developed via drop-casting of nanomaterial and f-GNP/PEI sensors are fabricated by spin casting PEI film on top of f-GNPs. Fourier Transform Infrared (FTIR) analysis, X-Ray Diffraction (XRD) analysis, contact angle measurement, and Field Emission Scanning Electron Microscopy (FESEM) analysis was conducted to characterize the fabricated devices. The fabricated sensors have been tested with a low concentration of nonanal, nonanone, dodecane, and 1-octanol in dry air. Multiple sensors are fabricated to ensure sensors reproducibility. The sensors have been exposed repeatedly to the targeting VOC toxiv assess the repeatability of the sensors. PEI/CB sensor degradation was studied over a period of 36 days. The fabricated PEI/CB film could detect (1-80 ppm) of nonanal with higher selectivity, than the f-GNPs. The sensor0s sensitivity to nonanal was over fourteen times higher than 2-nonanone, 1-octanol, and dodecane. This shows the high selectivity of the fabricated sensor toward nonanal. In addition, the proposed sensor maintained its sensitivity to nonanal over time showing minimal degradation. The sensor response to nonanal at a relative humidity (RH) of 50% and 85% dropped less than 13% and 32% respectively. The Response of f-GNP sensors to nonanal (400 ppb - 15 ppm), dodecane (5 - 15 ppm), 1-octanol (5 - 15 ppm), and 2-nonanone (5 - 15 ppm) presented a sensitivity (∆R=R0) of 0.217%, 0.08%, 0.192% and 0.182% per ppm of the VOCs respectively. Despite the high sensitivity to the targeting VOCs, the fabricated sensors were damaged in an environment with relative humidity (RH) at 45%. A thin layer of PEI over the film was developed to ensure the sensor could tolerate longtime exposure to water vapor in an environment with RH up to 85% and enhance the sensor selectivity towards nonanal. The f-GNP/PEI sensors with nonanal (400 ppb- 15 ppm), dodecane (100 -200 ppm), 1-octanol (5 - 15 ppm) and 2-nonanone (5 - 15 ppm) presented sensitivity (∆R=R0) of 0.21%, 0.017%, 0.0438% and 0.0035% per ppm of the VOCs respectively.
Experimental and numerical study on microbubble coalescence dynamics
(2017-12) Zhou, Shuyi; Zhu, Likun; Yu, Whitney (Huidan); Agarwal, Mangilal
This thesis work aims to make a better knowledge on the insights of physics on microbubble coalescence process, using experimental and numerical approaches. The neck growth and bubble surface wave propagation at the early stage of coalescence, merging preference, as well as a reaction-channel modified microfluidic gas generator are presented in the thesis. Coalescence of unequal-sized microbubbles captive on solid substrate was observed from cross-section view using synchrotron high speed imaging technique and a mi- crofluidic gas generation device. The bridging neck growth and surface wave propaga- tion at the early stage of coalescence were investigated by experimental and numerical methods. The results show that theoretical half power law of neck growth rate is still valid when viscous effect is neglected. However, the inertial-capillary time scale is based on the radius of smaller parent microbubble. The surface wave propagation rate is proportional to the inertial-capillary time scale, which is based on the radius of larger parent microbubble of a coalescence pair. Meanwhile, the relationship of preference distance and size inequality microbub- bles were studied using the same micrfluidic gas generator and observation facilities. The size inequality of parent microbubbles would affect the preference distance of merged bubble in between. The merged bubble gets less closer to the larger parent bubble with an exponent of 1.82 as a reference, which largely affected by shear stress begotten on the solid interface. To express this phenomenon distinguished with free merging bubble pair, we propose the wall shear stress hinders the process of that parent bubbles move towards to each other during coalescence Our hypothesis was confirmed by identical coalescence simulation via ANSYS Fluent. To address the multiple measurement, utilization of Java based photography pro- cessing software ImageJ was applied as a key point to the thesis work. To acquire more microbubble coalescence cases on experiment for study, we enhanced the perfor- mance of microfluidic gas generator with reaction channel optimization. An optimized design on increasing the number of parallel reaction channel from single to triple, was applied to obtain a higher gas generation rate. Also the gas vent shape was modified from triangle to rectangle to provide more information on reaction channel optimiza- tion. The gas generation rate and H2O2 conversion rate were provided to further discuss.
Extrusion Based Ceramic 3D Printing - Printer Development, Part Characterization, and Model-Based Systems Engineering Analysis
(2020-12) Pai Raikar, Piyush Shrihari; Zhang, Jing; Agarwal, Mangilal; Anasori, Babak
Ceramics have been extensively used in aerospace, automotive, medical, and energy industries due to their unique combination of mechanical, thermal, and chemical properties. The objective of this thesis is to develop an extrusion based ceramic 3D printing process to digitally produce a casting mold. To achieve the objective, an in-house designed ceramic 3D printer was developed by converting a filament based plastic 3D printer. For mold making applications, zircon was selected because it is an ultra-high temperature ceramic with high toughness and good refractory properties. Additionally, alumina, bioglass, and zirconia slurries were formulated and used as the feedstock material for the ceramic 3D printer. The developed 3D printing system was used to demonstrate successful printing of special feature parts such as thin-walled high aspect ratio structures and biomimetically inspired complex structures. Also, proof of concept with regard to the application of 3D printing for producing zircon molds and casting of metal parts was also successfully demonstrated. To characterize the printed parts, microhardness test, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analyses were conducted. The zircon samples showed an increase in hardness value with an initial increase in heat treatment temperature followed by a drop due to the development of porosity in the microstructure, caused by the decomposition of the binder. The peak hardness value for zircon was observed to be 101±10 HV0.2. Similarly, the microhardness values of the other 3D printed ceramic specimens were observed to increase from 37±3 to 112±5 HV0.2 for alumina, 23±5 to 35±1 HV0.2 for bioglass, and 22±5 to 31±3 HV0.2 for zirconia, before and after the heat-treatment process, respectively. Finally, a system model for the ceramic 3D printing system was developed through the application of the model-based systems engineering (MBSE) approach using the MagicGrid framework. Through the system engineering effort, a logical level solution architecture was modeled, which captured the different system requirements, the system behaviors, and the system functionalities. Also, a traceability matrix for the system from a very abstract logical level to the definition of physical requirements for the subsystems was demonstrated.
High Extinction Ratio Subwavelength 1D Infrared Polarizer by Nanoimprint Lithography
(2016) Kim, Jeonghwan; Ryu, Jong Eun; Zhu, Likun; Agarwal, Mangilal; Anwar, Sohel
Infrared (IR) polarizers have been widely used in military and commercial applications. Controlling the polarization of incident light is one of major issues in the detector systems. However, conventional polarimetric IR detectors require series of polarizers and optical components, which increase the volume and weight of the system. In this research, stacked 1-dimensional (1-D) subwavelength grating structures were studied to develop compact size IR polarimetric detector by using surface plasmonic polariton. Experimental parameters were optimized by Finite Diﬀerence Time Domain (FDTD) simulation. Eﬀects of gold (Au) grating size, numbers of stacked gratings, and dielectric space height were tested in the FDTD study. The fabrication of grating layers was conducted by using nanoimprint lithography. The samples were characterized by scanning electron microscopy. IR transmissions in transverse magnetic (TM) and transverse electric (TE) modes were measured by Fourier transform infrared spectroscopy (FTIR).
Incorporation of Bio Based Flax Fiber Reinforced Polymer Skins for Packaging Enhancements
(2021-12) Sukhyani, Sufia; Dalir, Hamid; Agarwal, Mangilal; Tovar, Andres
This thesis provides an approach to incorporate natural composites like Flax Fiber using a resin with 30% bio-content to enhance the packaging boxes made of corrugated cardboard. The objective of introducing natural composite skins is to reduce/eliminate the compressive loading subjected to the boxes while stacking in warehouses.

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