Shape optimization of lightweight structures under blast loading

Abstract

Structural optimization of vehicle components for blast mitigation seeks to counteract the damaging effects of an impulsive threat on occupants and critical components. The strong and urgent need for improved protection from blast events has made blast mitigating component design an active research subject. Standard up-armoring of ground vehicles can significantly increase the mass of the vehicle. Without concurrent modifications to the power train, suspension, braking and steering components, the up-armored vehicles suffer from degraded stability and mobility. For these reasons, there is a critical need for effective methods to generate lightweight components for blast mitigation.

The overall objective of this research is to make advances in structural design methods for the optimization of lightweight blast-mitigating systems. This thesis investigates the automated design process of isotropic plates to mitigate the effects of blast loading by addressing the design of blast-protective structures from a design optimization perspective. The general design problem is stated as finding the optimum shape of a protective shell of minimum mass satisfying deformation and envelops constraints.

This research was conducted in terms of three primary research projects. The first project was to investigate the design of lightweight structures under deterministic loading conditions and subject to the same objective function and constraints, in order to compare feasible design methodologies through the expansion of the problem dimension in order to reach the limits of performance. The second research project involved the investigation of recently developed uncertainty quantification methods, the univariate dimensional reduction method and the performance moment integration method, to structures under stochastic loading conditions. The third research project involved application of these uncertainty quantification methods to problems of design optimization under uncertainty, in order to develop a methodology for the generation of lightweight reliable structures.

This research has resulted in the construction of a computational framework, incorporating uncertainty quantification methods and various optimization techniques, which can be used for the generation of lightweight structures for blast mitigation under uncertainty. Applied to practical structural design problems, the results demonstrate that the methodologies provide a practical tool to aid the design engineer in generating design concepts for blast-mitigating structures. These methods can be used to advance research into the generation of reliable structures under uncertain loading conditions inherent to blast events.