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Item Atomistic and finite element modeling of zirconia for thermal barrier coating applications(2014) Zhang, Yi; Zhang, Jing; El-Mounayri, Hazim; Tovar, Andrés; Anwar, SohelZirconia (ZrO2) is an important ceramic material with a broad range of applications. Due to its high melting temperature, low thermal conductivity, and high-temperature stability, zirconia based ceramics have been widely used for thermal barrier coatings (TBCs). When TBC is exposed to thermal cycling during real applications, the TBC may fail due to several mechanisms: (1) phase transformation into yttrium-rich and yttrium-depleted regions, When the yttrium-rich region produces pure zirconia domains that transform between monoclinic and tetragonal phases upon thermal cycling; and (2) cracking of the coating due to stress induced by erosion. The mechanism of erosion involves gross plastic damage within the TBC, often leading to ceramic loss and/or cracks down to the bond coat. The damage mechanisms are related to service parameters, including TBC material properties, temperature, velocity, particle size, and impact angle. The goal of this thesis is to understand the structural and mechanical properties of the thermal barrier coating material, thus increasing the service lifetime of gas turbine engines. To this end, it is critical to study the fundamental properties and potential failure mechanisms of zirconia. This thesis is focused on investigating the structural and mechanical properties of zirconia. There are mainly two parts studied in this paper, (1) ab initio calculations of thermodynamic properties of both monoclinic and tetragonal phase zirconia, and monoclinic-to-tetragonal phase transformation, and (2) image-based finite element simulation of the indentation process of yttria-stabilized zirconia. In the first part of this study, the structural properties, including lattice parameter, band structure, density of state, as well as elastic constants for both monoclinic and tetragonal zirconia have been computed. The pressure-dependent phase transition between tetragonal (t-ZrO2) and cubic zirconia (c-ZrO2) has been calculated using the density function theory (DFT) method. Phase transformation is defined by the band structure and tetragonal distortion changes. The results predict a transition from a monoclinic structure to a fluorite-type cubic structure at the pressure of 37 GPa. Thermodynamic property calculations of monoclinic zirconia (m-ZrO2) were also carried out. Temperature-dependent heat capacity, entropy, free energy, Debye temperature of monoclinic zirconia, from 0 to 1000 K, were computed, and they compared well with those reported in the literature. Moreover, the atomistic simulations correctly predicted the phase transitions of m-ZrO2 under compressive pressures ranging from 0 to 70 GPa. The phase transition pressures of monoclinic to orthorhombic I (3 GPa), orthorhombic I to orthorhombic II (8 GPa), orthorhombic II to tetragonal (37 GPa), and stable tetragonal phases (37-60 GPa) are in excellent agreement with experimental data. In the second part of this study, the mechanical response of yttria-stabilized zirconia under Rockwell superficial indentation was studied. The microstructure image based finite element method was used to validate the model using a composite cermet material. Then, the finite element model of Rockwell indentation of yttria-stabilized zirconia was developed, and the result was compared with experimental hardness data.Item Atomistic Modeling of Anisotropic Mechanical Properties of Lanthanum Zirconate Nanocystal(Elsevier, 2021-02) Guo, Xingye; Zhang, Jian; Park, Hye-Yeong; Jung, Yeon-Gil; Zhang, Jing; Mechanical and Energy Engineering, School of Engineering and TechnologyLanthanum zirconate (La2Zr2O7, or LZ) has been widely recognized as a promising candidate material for thermal barrier coating (TBC) applications since it has low thermal conductivity, high-temperature phase stability, and low sintering activity. However, the mechanical properties of LZ crystal have not been fully understood, which hinders it from future applications. In this work, atomistic simulations were performed to study the anisotropic mechanical properties of LZ crystal. Using both the first principles and molecular dynamics (MD) calculations, uniaxial tensile tests of LZ crystal in [001], [011], and [111] directions were simulated. The stress-strain curves of the tensile tests were calculated, and the ultimate tensile strength and toughness were derived. The Young's moduli in [001], [011], and [111] directions were calculated using both the stress-strain curves and an analytical method for small deformation. Additionally, shear stress-strain curves in {111}<110> and {111}<112> directions were investigated using both the first principles calculations and the MD method. Results show that Young's modulus of LZ crystal is highly anisotropic. The crystal has the highest Young's modulus in [111] direction, and {111}<112> direction is the favorable slip system during shear deformations.Item First principles study of structural and thermodynamic properties of zirconia(2014) Zhang, Yi; Zhang, JingDue to their high melting temperature and low thermal conductivity, zirconia (ZrO2) based ceramics have been widely used for thermal barrier coating materials. This study investigates zirconia's properties using the first principles calculations. Structural properties, including band structure, density of state, lattice parameter, as well as elastic constants for both monoclinic and tetragonal zirconia were computed. Pressure based phase transition of tetragonal zirconia (t-ZrO2) was also calculated, based on tetragonal distortion and band structure under compressive pressures. The results predicted a transition from monoclinic structure to a fluorite-type cubic structure at the pressure of 37 GPa. Moreover, monoclinic zirconia (m-ZrO2) thermodynamic property calculations were carried out. Temperature-dependent heat capacity, entropy, free energy, and the Debye temperature of monoclinic zirconia, from 0 to 1000 K, were computed and compared well with those reported in literature.Item First principles study on the electrochemical, thermal and mechanical properties of LiCoO2 for thin film rechargeable battery(2014) Wu, Linmin; Hoh Lee, Weng; Zhang, JingThin film rechargeable battery has become a research hotspot because of its small size and high energy density. Lithium cobalt oxide as a typical cathode material in classical lithium ion batteries is also widely used in thin film rechargeable batteries. In this work, the electrochemical, mechanical and thermal properties of LiCoO2 were systematically investigated using the first principles method. Elastic constants under hydrostatic pressures between 0 to 40 GPa were computed. Specific heat and Debye temperature at low temperature were discussed. Thermal conductivity was obtained using the imposed-flux method. The results show good agreements with experimental data and computational results in literature.Item Ideal tensile strength and shear strength of ZrO2(111)/Ni(111) ceramic-metal Interface: A first principle study(Elsevier, 2016-12) Guo, Xingye; Zhang, Yi; Jung, Yeon-Gil; Li, Li; Knapp, James; Zhang, Jing; Department of Mechanical Engineering, School of Engineering and TechnologyThe ideal mechanical strengths of ZrO2(111)/Ni(111) ceramic-metal (C-M) interface are calculated through simulated tensile and shear deformations using the first principles calculations. The structures of ZrO2(111)/Ni(111) interfaces with 1- and 3-layer Ni thicknesses are optimized and the mechanical properties are investigated. For tensile deformation in [111] direction, the Young's moduli of the 1-layer Ni and 3-layer Ni M-C models are 139.9 GPa and 60.2 GPa, respectively; and ultimate tensile strengths are 11.6 GPa and 7.9 GPa, respectively. For shear deformation in {111} 〈110〉 system, the shear moduli of the 1-layer Ni and 3-layer Ni M-C models are 43.9 GPa and 30.4 GPa, respectively; and ultimate shear strengths are 7.0 GPa and 3.0 GPa, respectively. For shear deformation in {111} 〈11View the MathML source〉 system, the shear moduli of the 1-layer Ni and 3-layer Ni M-C models are 30.9 GPa and 17.3 GPa, respectively; and ultimate shear strengths are 6.0 GPa and 1.8 GPa, respectively. Overall, 1-layer Ni C-M interface models have better mechanical properties than those of 3-layer models. The observed strengths are explained by using charge distribution, electron localization function, and Bader charge transfer analyses. The results are important for designing robust thermal barrier coating through optimizing bond coat thickness.